Roller Chain/Sprocket Attachment

menu inside this category menu inside this category menu inside this category
Attachment Cutting and Joining Lubrication (Oiling)
menu inside this category menu inside this category menu inside this category
Maintainance and Inspection Identifying and Correcting Problems Selection of Transmission Roller Chain
menu inside this category menu inside this category menu inside this category

Incorrect sprocket attachment can have a major impact on the smooth operation of the roller chain, and can cause eccentric load on the chains, greatly shortening their service life. The general attachment and alignment methods and allowable values are presented below.

How to Align Sprockets

How to Align Sprockets

(1) Parallelism of Shafts and Allowable Tolerance
(A-B)/L in right figure must be adjusted to keep +-(1/300). Straight edge can be used to measure relatively short center distance, while tape measure can be used for longer distance.

How to Align Sprockets

(2) Align Sprocket and Allowable Tolerance
Clearance (a) in right figure must be adjusted to allowable level shown in below table,by measuring with straight edge on machined side teeth surfaces of paired sprockets.

If center distance is too long, measure with piano wire, revolving sprockets to get consistent value.

Allowable Tolerance for Sprockets Alignment

Allowable Tolerance for Sprockets Alignment

How to Install Roller Chain

How to Install Roller Chain

Roller chains don't need initial tensioning which belts needs.
Appropriate chain slack (h) generally is 4% of center distance (l).

Warning
  • In the following condition approximate 2% of chain slack is appropriate.
    1. Vertical power transmission or similar
    2. Center distance is longer than 1 meter
    3. In the case of frequent starting with heavy load
    4. Reverse movement is needed
    5. With vibration or shock
    6. Reduction ratio is higher than 7 : 1

Shaft Positioning and Tension

(1) Good positioning

(1) Goad positioning

(2) Critical positioning

(2) Critical positioning

(3) How to install tensioner /span>

(3) How to install tension
Caution

Recommendable center distance for (1) A, B, C, is less than 30 ~ 50 times of chain pitch. (in the case speed is not constant, less than 20 times)

Top